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Cleaving Glass Wafers and Substrates

Glass Cleaving Applications

LatticeGear designs, manufactures, and sells cleanroom compatible benchtop tools for cleaving a wide variety of substrates, both crystalline and amorphous, including silicon, GaAs, InP, sapphire, and glass. When developing tools and processes, we learned that scribing parameters such as scribe angle and depth are critical to the quality of the cleave.

For glass wafers and substrates, stray cracks will occur if the scribing conditions are not optimized. This results in unwanted lateral crack propagation that changes with angle of the scribe wheel or scribe tip, scribing force and other variables.

Eagle XG Glass Substrate

Eagle XG glass substrates used in the LCD industry were purchased to see whether the cleaving process could be modified to downsize larger samples. Using the FlexScribe and a diamond cutting wheel, followed by 3 point cleaving with the LatticeAx, the wafer can be cut cleanly without particulate contamination or fractures in unwanted directions. The image on the right shows the cleanliness of the cuts. The 1cm2 die were made by scribing with the FlexScribe and cleaving the samples with the LatticeAx which created clean, vertical facets.

Eagle Glass Wafer Cleave with FlexScribe
Eagle Glass. 6" wafer cleaved with the FlexScribe and LatticeAx
Cleaved edge of Eagle Glass after Cleaving with LatticeAx
Cleaved edge of Eagle glass. Sample was cleave with the LatticeAx

 

Thick, Thin and Hard Glass

On the right are examples of hard, 2 mm thick, fused quartz glass cleaved using the FlipScribe. The FlipScribe scribes the backside of the sample without touching the surface. Follow the link to learn more about the features and benefits of the FlipScribe.

The thin coverslips (120-160 microns thick) were cleaved with the FlexScribe configured with a cutting wheel embedded with diamond. It is designed specifically for very thin glass and hard samples such as sapphire.

Fused quartz cleaved with the FlipScribe
Fused quartz
Cleaved edge of Eagle Glass after Cleaving with LatticeAx
Cleaved edge of Eagle glass. Sample was cleaved with the LatticeAx

Tempered Glass

We found that with a little skill and the right tools, even tempered glass can be cleaved. See our  notes on how to cleave tempered glass  Downsizing Tempered Glass

 

Solutions

There are just a few things to think about when choosing tools for cutting glass.

  • What is my substrate size and thickness?
  • Do I need mirror finish edges (typically needed for photonics devices)?
  • Do I want to cleave samples for cross section analysis by SEM?

 The solution may require one or more tools to get the job done. For instance:

  • For downsizing large thin (<200 micron) glass wafers into 1 cm2 die, no mirror finish required. Use the FlexScribe with PCD diamond cutting wheel.
  • For preparing samples that must have mirror finish facets for photonics or SEM analysis. Downsize with the FlexScribe or FlipScribe and make the final cleave with the LatticeAx.
  • Preparing samples that have sensitive thin films on the surface. Use the FlipScribe backside scriber to downsize the samples. Make the final cleave using the LatticeAx to obtain mirror finish facets.
Don't see your application here, CONTACT US for a recommendation.

Products for Cutting Glass

Glass because it is amorphous, no crystalline cleaving planes, can be difficult to downsize cleanly and safely. Based on your application LatticeGear can recommend the right tool set. Please contact us!

 

 

Important Accessories

The are a number of accessories that consumables that will be important for your laboratory. 

CleanBreak Pliers with 3 Sets of Jaws. After scribing you will need to cleave your sample. It is possible to cleave over a sharp edge but the pliers provide symmetrical force when breaking the glass. Cleanbreak pliers are used for samples 20mm/.75" and larger.

Small sample cleaving pliers. For samples <20mm/.75" small sample cleaving pliers are required. They will work well for samples up to 1mm thick. For thicker samples cleave over an edge or with the Small sample cleaver.
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Videos

Watch videos showing the operation of the scribing and cleaving tools and systems.

 

Downsizing samples with the FlexScribe
Operating the LatticeAx 120
Operating the FlipScribe
Cleaving glass with the LatticeAx

 

Using the small sample cleaver
Cleaving using Cleanbreak pliers
 
Scribing glass on the backside with the FlipScribe
 

 

Publications

Publications (for copies, contact lg@latticegear.com) or for downloadable copies of these publications you must be registered and signed in

Download
LatticeGear White paper, Cleaving Substrates for Photonics Technologies-New Downsizing methods for Glass and Sapphire
scribers and cleavers

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